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By Bruce W. Maki, Editor
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This is an electric
stud welding gun.
This tool is used to weld a
small steel pin (or stud) to a
dent in a steel body panel. Then a special
pull-hammer is used to hammer the stud
outward. |
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| These studs
are about 1½ inches long. |
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To begin, the
stud is inserted into the end of the gun.
The outer copper ring is
negative and the center copper nipple is
positively charged. When the trigger is pulled
these metal parts are energized.
Of course, this tool
needs to be pushed up against the bare steel for
anything to happen. |
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To use the stud gun, the tip
is pressed against the bare steel. When
the trigger is squeezed, electric current flows
through the tip and fuses the stud to the car
body. The dented area needs to
be bare metal... all the paint must be removed
around the stud location. The bare metal spot
needs to be at least the size of a quarter,
perhaps bigger. |
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Once the stud is
attached to the car body, the stud welder gun is
pulled away, leaving the metal rod attached to
the car.
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Some dents can
benefit from multiple studs. It's best to
install all of the desired studs, let the metal
cool, and then do the dent pulling.
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Since this dent was a long
skinny crease about 4 inches long, Jim attached
4 studs, about an inch apart. |
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| The dent is pulled with a
slide hammer that has a special head that
grabs the stud.
Jim gave the slide hammer one good whack and the
dented metal pulled out. Using a slide hammer
takes some practice to develop the right touch. |
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After all the dent pulling was done, Jim
cut off the studs with a pair of wire cutters and then used
a grinder to grind down the remaining bit of steel.
Finishing Touches:
Once the dent had been
pounded outward, Jim applied a thin coating of
plastic filler (a.k.a. Bondo).
When the filler was hard
he sanded the area smooth and level, then he
primed and painted the entire area that needed
to be repaired. |
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Tool Kit:
These dent-pulling tools can
be purchased as a set, which sell in the range
of $250 to $450.
The small tool on the lower
left is a hand-puller, which is for
light-duty dent pulling where hand pressure is
often all you need.
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More Info:
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Tools Used:
- Electric Stud Welder
- Slide Hammer
- Wire Cutters
- Grinder
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Materials Used:
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Related Articles:
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Web Links:
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